Choose the Right Load Cell for the Tank Weighing System

Choosing the correct load cell is critical for anyone working in industries that rely on measuring and monitoring weight and force. This guide will take you through the process step by step, whether you're designing a new tank weighing system or replacing an existing load cell. In this, we'll explore various factors to consider while selecting a load cell for a tank weighing system, so that you make an informed decision.

Load Cell: A Brief Introduction 

A load cell is an electromechanical sensor that measures force or weight. It has a basic yet effective design that is based on the well-known transmission between an applied force, material deformation, and the flow of electricity. They are extremely adaptable devices that provide precise and strong performance across a wide range of applications. It's no wonder that they've become vital to numerous industrial and commercial activities, from automating automobile manufacturing to weighing your groceries at the checkout. 

Factors to Consider for Choosing the Right Load Cell for Tank Weighing System

Choosing the correct load cell for a tank weighing apparatus or system is a critical decision that can impact the system's accuracy, dependability, and efficiency. Consider the following:

Load cell capacity: This is the maximum load that the load cell can measure without causing harm or error. It should be greater than the overall weight of the tank and the maximum amount of material contained within it, plus some safety buffer to accommodate for any shock loads, wind loads, or other external forces.

Number and kind of load cells: The number and type of load cells utilized to support the tank. In general, the more load cells that are used, the higher the system's precision and stability. However, as the number of load cells increases, so does the expense & complexity of the tank weighing system. Depending on the configuration and construction of the tank and the load cell mounts, the kind of load cells might be compression, tension, or shear.

Load cell installation and calibration: This is the process of installing and calibrating the load cells under the tank to ensure that they are aligned, balanced, and functioning properly. Qualified professionals should install and calibrate the equipment according to the manufacturer's instructions and standards. The load cells should be mounted on a flat and rigid surface, with enough shims and adjustments to level and center the load. Calibration should be performed using known weights or reference signals, and the output of the load cells should be examined and verified.

Environment and protection of load cells: This refers to the condition and exposure of the load cells to various elements such as temperature, humidity, dust, corrosion, vibration, and electrical interference. The environment and protection of the load cells can have an impact on their performance and lifespan. The load cells should be chosen and engineered to resist the expected environmental conditions, as well as to provide suitable protection and insulation from external effects. Load cells should also be inspected and maintained regularly to ensure proper operation.

Wrapping up

The aforementioned are some of the most important elements to consider when selecting a load cell for a tank weighing system. However, depending on the application and system, there may be additional specific requirements or technical analysis to consider. Therefore, before making a final selection, it is best to consult with an experienced load cell supplier or engineer. 

Optima Weightech Private Limitedis undoubtedly the greatest option when searching for the best suppliers of load cell as well as tank weighing systems. Additionally, we are renowned for producing and offering the best solutions at the most competitive costs.