I have always been a fan of doing things myself rather than spending money on someone else to do it for me. I get satisfaction from doing things myself and getting the job done right. Welding is no exception; if you want to learn how to weld, there are many tutorials online that show you step-by-step what materials to use and how exactly they go together.
Gather the materials
Oops! Click Regenerate Content below to try generating this section again. The first thing you need is a welding table. You can buy one or make one yourself, but I prefer to make my own. This is because it allows me to customize the size and shape of my weld table depending on what I’m working on.
Cut the frame
Use a jig saw to cut the frame. A jig saw is best for this task because it allows you to make clean cuts and doesn’t require too much force. Cut the frame to the right size. You don’t want the frame too big or too small, so measure carefully before cutting and make sure you cut it square and straight. Make sure your cuts are level and at an angle that suits your needs—in most cases, this will be 90 degrees (straight up and down).
Drill the holes for the table legs
It's time to drill the holes for the table legs. Make sure you use a drill bit that is 1-inch in diameter and the same size as the screws you will be using. You can measure your leg to get an idea of how far away from the edge of your frame each leg should be placed, but we recommend a square pattern with each hole at least 1 inch from its neighbors.
Weld the frame together
Once you have built the frame, it is time to weld it together. The best way to do this is with an AC TIG welder and a thin flux layer. The AC TIG is set at about 4.5 volts and 60 amps, giving you enough heat for welding aluminum without melting the flux too fast or causing too much slag buildup on top of your welds. If you don't know how to weld, now may be a good time to take a welding class!
Attach the legs to the frame
Now that the frame is ready, you can attach the legs. Use clamps to hold them in place while you weld them on. Please ensure they are parallel to each other and perfectly straight, or else your welds will be crooked and weak. Once you're done welding, remove the clamps and check your work for any holes or gaps that need fixing.
Attach your top to the frame
Now that you have your frame, it’s time to attach the tabletop. You can use some different methods for this, but I prefer clamps. The clamps will hold the top in place while you weld it onto the frame. Now that both sides are welded together, it is time to put on some finishing touches! If you have a grinder, use it to smooth out your welds. You can also use sandpaper if you don’t have access to a grinder. The welding process creates pretty rough edges and corners, so using either one will help smooth them out so they are not sharp or uncomfortable when sitting on the bench.
If you follow these directions, you will have a table from welding supply store that has a strong welded frame and will be able to hold up anything you need it to hold.
If you follow these directions, you will have a table that has a strong welded frame and will be able to hold up anything you need it to hold. First, let's take a look at the welding table plans. We first want to cut out our two-leg pieces (A & B). They will be identical, so we can use one as a template for cutting the other out. To do this, place your template against one of your leg pieces and trace around it with a pencil ensuring that both sides of your workpiece are even. Next, we'll use some scrap wood or cardboard so that we can make sure everything fits together properly before cutting them out on our table saw or jig saw, depending on what type of material is being used in our project (quick tip: if using plywood always cut from both sides so as not to create splinters).
Conclusion
If you follow these steps, you will have a table that is strong and looks great. The welded frame will last for years and allow you to keep making the perfect welds every time! The only thing left to do is enjoy your new table! If you have any questions or comments, please leave them below.