Filling machines distribute products into containers for shipping and sale. They are often located at the end of a production line and may require different apparatus depending on the product.
The size of a container determines what kind of filling machine a company needs. For example, the small vials used in cosmetics and pharmaceuticals require a different machine than the larger bottles used for industrial products. Visit for filling machine manufacturer.
Linear Filling Machines
Linear filling machines work by dispense product through a series of pumps, valves, and nozzles. The volume of product dispensed is controlled by a microprocessor to ensure accurate filling and prevent spills or overfills. Once the desired amount of product has been poured into each container, it is then sealed or closed by the capping machine.
The size and shape of the containers being used will influence the type of linear filling machine that is best suited for your business’s production environment. You will also need to consider the production rate, or the number of containers that can be filled per hour.
Linear filling machines are often more straightforward than rotary machines, making them ideal for many smaller organizations. They are easy to use and maintain, and they can typically be repaired without the need for specialized technicians. This helps to reduce downtime and product waste. Regularly calibrating your linear filling machine is important to help ensure accurate dispensing and prevent errors.
Auger Filling Machines
When it comes to filling powdery or granular products, you need a high-quality and flexible auger filling machine. This type of machine handles a wide range of products and can accommodate multiple control systems. It is also a great choice for packaging high-cost ingredients. However, it is important to note that this machine does not perform well with products that have a large variation in bulk density or particle distribution.
Auger filling machines work using a long metal screw housed inside a funnel tube that extends from the hopper to the filling area. As the screw rotates, it draws in product from the hopper and conveys it to the container. This type of machine is used to package food items, chemicals, and other pharmaceutical products. It is important to clean the auger filling machine regularly to prevent dust accumulation. This can impede the function of the machine and lead to inaccurate results. Moreover, regular cleaning can also reduce the risk of clogging or blockages.
Liquid Filling Machines
Liquid filling machines are fully automated and come with one or more nozzles for the product. This type of machine is ideal for companies that package liquid products such as lubricants, detergents and hand sanitisers. They also include capping and labeling systems for added automation.
When selecting a liquid filling machine, the viscosity of the product must be taken into consideration. Less viscous liquids flow freely, while thicker products require specific technology to ensure that the correct amount of product is poured into each container.
For example, piston fillers work well with low-viscosity liquids, while check-valve piston machines are suited to thick products with frothy or suspended particulates. In addition, rotary pumps can be used for very thick products that need extra force to enter the bottle. Liquid filling machines are manufactured with the future in mind, allowing for expansion in capacity. This is why it is important to choose a supplier who can help you grow your business.
Cosmetic Tube Filling Machines
Cosmetic tube filling machines are used to quickly and accurately fill, seal and label products like toothpaste, shampoo, lotion, and other personal care items in all types of tubes including plastic,aluminium or laminated. They can also be used to produce semi-solids and liquids like creams and ointments.
A typical tube filling machine consists of a hopper, a dispensing piston or plunger, and a filling nozzle that can be adjusted to control the amount of product dispensed. The hopper is usually made from a durable, easy to clean material like stainless steel and is designed to hold the product in a controlled manner.
The hopper is then connected to the filling nozzle through a system that can be either pneumatic or hydraulic. The product is then filled into the tube and sealed using either a heat sealer or a lamination crimper, depending on the type of product being manufactured. The machine can also be equipped with additional functions such as capping and labeling to complete the packaging process.