Do you want to start your own screen-printing business but are worried about the expense? Be at ease. Screen printing is one of the oldest forms of business that doesn't require generous revenue; instead, it needs ordinary products and a sustainable market to grow.
Traditionally, this technique was used as the most reliable and cheapest method to produce beautiful prints on apparel. But, nowadays, heat transfer methods such as plastisol transfers are widely used due to their ease of use and high-quality results. So, let's delve into this blog to explore more about this method and learn what makes it better than screen printing.
A Quick Guide: Plastisol Transfers:
It is one of the most efficient and versatile methods of screen printing, extensively used for producing high quality and intricate prints. Plastisol transfers are way better than other printing methods as they provide better durability and vibrancy of design. By using the technique, one can deliver exceptional and satisfying results to the customers. The following equipment used in the process:
Screens
Frames
Hinges
Squeegees
Ink Mixing Stations
Flash Dryers
How does Plastisol Transfer Work?
Plastisol transfer is one of the widely used methods in the screen-printing industry, as it efficiently produces complex designs in budget. The design is printed onto the apparel by following these steps:
The first step is design selection; in this step, an artwork is selected, which will be printed onto the cloth. The design can be any complex artwork, anime, logo, cartoon, character, etc.
The chosen design is transferred onto the transfer paper by spreading the plastisol ink in the next step of plastisol transfers. The ink is applied so attentively that it accurately sets on the design.
In the third step the ink is applied on the transfer paper and left to dry. It is an essential step as it ensures print durability on the apparel.
This step should be done attentively in this process. The design created on the transfer paper is printed onto the apparel. For printing, the transfer paper is positioned in such a way that it faces toward the fabric. Subsequently, heat and pressure are applied using a heat press machine so that the design sets onto the apparel.
The heat and pressure during the transfer process create a permanent bond between the ink and fabric. When the transfer process is completed and the material is cooled, the transfer paper is carefully peeled away.
The final result is a beautiful, professionally printed design on the apparel.
Significance of Plastisol Transfers
Suitable for Minor Orders:
The business model of plastisol transfers is reliable for handling minor orders as it allows screen printer to prepare their artwork in advance. You just need to prepare the transfer paper. Afterward, you can print the artwork onto the cloth easily and quickly. However, you won't lose much money if a design is not sold, as the initial setup cost of plastisol heat transfers is pocket friendly.
Less Complicated Process
Plastisol transfer is an easy and straightforward process in comparison to screen printing. You don't need to invest in an expensive setup to produce high-quality intricate designs. The process seems complicated, but it's not; instead, it's more effortless and more straightforward than any other screen-printing method.
Durability and Good Quality
With the help of plastisol transfer you can make clothes look more attractive than screen printing. In this process the ink sits on top of the substrate, making it look more beautiful and vibrant. Apart from this, the prints produced through this method are long-lasting as the heat and pressure create a permanent bond between the print and the cloth.
Final Verdict
As an owner of a screen-printing business, you must be familiar with the importance of premium quality and durable prints. Plastisol transfer is one of the favorite choices for most screen printers that they consider delivering more beautiful and long-lasting results to their clients. The technique allows you to produce versatile and extraordinary prints loved by your customers.
However, with proper equipment, clarity of details, and implementation tips, you can have premium quality prints that satisfy your customers' demands. Whether you aim to create durable prints, fade-in effects, or complex designs, the method helps enhance your production process. Hence, embrace this technique and raise your printing potential to new heights.